Case studies

Giga-castings need an aluminum alloy that keeps its strength and castability, and making it from recycled metal usually means years of trial and error.

Atomic AI proposed candidate chemistries from 20 years of production data. Dynamic Labs cast and tested them on the same kind of machines that make the part.

Magnesium is the lightest structural metal, but low ductility has kept it out of crash-relevant EV structures.

We developed a high-elongation magnesium alloy and process for structural applications, verified on production-scale die casting.

Structural giga- and mega-castings call for clean primary aluminum. Low-quality mixed scrap is cheaper and lower-carbon, but hard to control.

With a U.S. national laboratory, we are designing the first alloy based fully on low-quality mixed aluminum scrap that delivers both high strength and high ductility.

Die-casting tools wear out, and every tool change stops the line.

We are developing a wear-resistant tooling material for 3D printing, aimed at more than 500,000 shots per tool. Delivery is planned within six months.

Permanent implants often need a second surgery to remove. A metal that holds, then safely dissolves, avoids it.

With a university research partner, we are designing Mg–Ca–Zn alloys whose strength and corrosion rate are tuned to how the body heals. Phase 1 results are due in Q4 2026.

Simulation is only as good as the data behind it, and physical tests are the slow step.

A leading casting-simulation platform learns from our production and experiment data, and we use its simulation to focus our rapid physical verification.